New for June I have created a new organization called L-MA, pronounced "el-ma". The two biggest problems facing our industry is a lack of brand identity and fear of delamination.
As I travel throughout the country and ask users or non users of 3D Laminates the biggest concern or fear is of delamination. Delamination typically occurs when transporting components in hot containers and it also typically happens above the stove. In rare occasions delamination can occur when not exposed to heat as well.
Most delamination situations are caused by not getting enough heat to activate the glue. This is typically caused by not getting the press hot enough. Another cause for delamination is use of inferior films that may have too much plasticizers in them. These plasticizers decrease the cost of producing the product but the material wants to return to its original state before formed.
L-MA will be using Industrial grade ovens and adhesion testing machines to determine if the components will withstand heat. Our plan is to heat at 150F for one hour and then increase by 5 degrees up to delamination or shrinkage. We may change our testing format or settings however we have consulted with glue companies and industry experts.
In addition, end users may send their doors to us for a small nominal fee. This will create a check and balance system to assure that the doors are being produced properly year round.
Companies who test with L-MA will be given a logo to use on their business cards to proudly promote that they are companies that take product performance seriously.
L-MA will not be posting door producers on their website but if a door buy should email the organization we will confirm if a company has been tested and approved.
Out of the few hundred companies in North America that produce 3D Laminate component, I predict that on a portion will apply for L-MA. Many companies who apply and pass L-MA testing will utilize this status to separate themselves from companies who do not want to pay to have their doors tested.
In conclusion, I think that our industry needs more safe guards to manage and prevent delamination and I believe that L-MA is a step in the right direction. Be sure to visit www.l-ma.org to learn more about this new organization. I hope that you participate and separate your company from the pack.
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